Manufacturing · Buchanan, MI

Buchanan Metal Forming INC

According to OSHA enforcement records (2010–2026), Buchanan Metal Forming INC ranks #15,620 of 99,447 penalized U.S. employers by total current penalty, with a concerning safety record: 36 violations across 8 inspections.

Top 25% by penalty72% serious
$22,050
OSHA penalties
36
Violations cited
8
OSHA inspections
#15,620
of 99,447 penalized employers

Buchanan Metal Forming INC in Buchanan, MI has been the subject of 8 OSHA workplace inspections and 36 citations since 2010, according to enforcement records from the U.S. Department of Labor. Total penalties assessed: $22,050. All enforcement data below is sourced from the DOL public enforcement databases at data.dol.gov.

The record in one line

OSHA has inspected Buchanan Metal Forming INC 8 times over 6 years, roughly annually. These inspections resulted in 36 violations, averaging 4.5 per inspection, above what's typical for a single visit. According to OSHA enforcement records, its total current penalty ranks #15,620 of 99,447 penalized U.S. employers (the top quarter of penalized employers nationally). Of these, 26 were classified as serious - indicating hazards that could cause death or serious harm. Against the Manufacturing industry average of 3 inspections per employer, this runs well above peers (3.1x the sector average) on inspection frequency. For comparison, Sypris Technologies INC in Louisville, KY is another manufacturing employer with 3 OSHA inspections on record and $22,050 in current penalties.

4.5
violations per inspection
72.2%
of violations were serious
#15,620
of 99,447 penalized employers

Compliance score

F 25/100
  • F OSHA safety compliance: 36 violations across 8 OSHA inspections (4.5 per inspection), vs. national p10 0.0 (best) / p90 5.5 (worst) among 145,626 inspected employers.

Channels are separate federal datasets: a dimension marked not applicable simply has no record in that dataset for this employer, not a good or bad score.

Open my watchlist

How Buchanan Metal Forming INC compares on OSHA penalties

Total current penalty vs the Manufacturing per-employer average

in penalties

What this shows Buchanan Metal Forming INC runs moderately above peers (1.4x the sector average) in total OSHA penalties.

Source U.S. Department of Labor, OSHA enforcement extracts As of 2026

Where this penalty ranks nationally

Total current OSHA penalty vs every U.S. employer with a nonzero penalty

$22,050 Bottom 16% least affordable more affordable than 16% of 99,447 U.S. employers with a penalty

$0–$5,000: 43,959 U.S. employers with a penalty (44%). Below this entry. $5,000–$10,000: 20,304 U.S. employers with a penalty (20%). Below this entry. $10,000–$15,000: 11,027 U.S. employers with a penalty (11%). Below this entry. $15,000–$20,000: 6,546 U.S. employers with a penalty (7%). Below this entry. $20,000–$25,000: 4,175 U.S. employers with a penalty (4%). This entry sits in this band. $25,000–$30,000: 2,877 U.S. employers with a penalty (3%). Above this entry. $30,000–$35,000: 2,036 U.S. employers with a penalty (2%). Above this entry. $35,000–$40,000: 1,493 U.S. employers with a penalty (2%). Above this entry. $40,000–$45,000: 1,095 U.S. employers with a penalty (1%). Above this entry. $45,000–$50,000: 785 U.S. employers with a penalty (1%). Above this entry. $50,000–$55,000: 5,150 U.S. employers with a penalty (5%). Above this entry. This employer $0 $55,000 every penalized U.S. employer, bucketed by value

Each bar is a $5K-wide band; taller bars hold more U.S. employers with a penalty. The dashed line + filled bar mark this entry. Hover or tap any bar for its full count, share, and where it sits relative to this entry.

Source U.S. Department of Labor, OSHA enforcement extracts · 2026

Does more inspection scrutiny mean more findings?

Each dot is one of 21 Manufacturing employers with an OSHA inspection on record, placed by inspections and violations cited. The highlighted dot is Buchanan Metal Forming INC.

Frequently inspected, many findingsRarely inspected, many findingsFrequently inspected, clean recordBelow median on both8.08.088.08.10.818.235.552.870.2OSHA inspectionsViolations citedRUSKEN PACKAGING INC, OSHA inspections: 8 · Violations cited: 67CREATIVE PACKAGING, …, OSHA inspections: 8 · Violations cited: 14SCAN-PAC MFG., INC., OSHA inspections: 8 · Violations cited: 17AJM PACKAGING CORPOR…, OSHA inspections: 8 · Violations cited: 13SUIZA DAIRY CORPORAT…, OSHA inspections: 8 · Violations cited: 9CAPSTONE NUTRITION, …, OSHA inspections: 8 · Violations cited: 4LOCKHEED MARTIN AERO…, OSHA inspections: 8 · Violations cited: 15CARRIS REELS OF CONN…, OSHA inspections: 8 · Violations cited: 6GRASSLAND DAIRY PROD…, OSHA inspections: 8 · Violations cited: 19JELD-WEN, INC. HAWKI…, OSHA inspections: 8 · Violations cited: 9NIBCO OF VIRGINIA, I…, OSHA inspections: 8 · Violations cited: 4CASE FARMS PROCESSIN…, OSHA inspections: 8 · Violations cited: 44ACS MANUFACTURING, I…, OSHA inspections: 8 · Violations cited: 28SIC LAZARO U.S. INC., OSHA inspections: 8 · Violations cited: 27CATERPILLAR, INC., OSHA inspections: 8 · Violations cited: 4BASIC GRAIN PRODUCTS…, OSHA inspections: 8 · Violations cited: 35ELBERTA CRATE & BOX …, OSHA inspections: 8 · Violations cited: 32FRITO-LAY, INC., OSHA inspections: 8 · Violations cited: 11ICICLE SEAFOODS INC, OSHA inspections: 8 · Violations cited: 18UNITED PALLET SERVIC…, OSHA inspections: 8 · Violations cited: 8Buchanan Metal Formi…, OSHA inspections: 8 · Violations cited: 36
Buchanan Metal Forming INC has 8 OSHA inspections on record and 36 violations cited. The crosshair marks the median among these Manufacturing peers. Across this sector's tracked employers, more inspections is moderately associated with more violations found -- not a coincidence, but not a guarantee either.

Buchanan Metal Forming INC in the Manufacturing enforcement ledger

In Manufacturing, Buchanan Metal Forming INC sits at penalty rank #7,611 of 35,243 penalized establishments ($22,050 assessed).

How Buchanan Metal Forming INC Compares

Buchanan Metal Forming INC's 4.50 violations per inspection compares to the Manufacturing sector average of 8.0 violations per employer.

Against the Manufacturing industry average of $15,763 per employer, this employer's current OSHA penalty runs moderately above peers (1.4x the sector average).

Enforcement detail

OSHA Inspection History

Total Inspections

8

First Inspection

2014-07-14

Last Inspection

2020-11-19

Inspection Span

6 yrs

Violations / Inspection

4.5

Avg Penalty / Inspection

$2,756

Industry Avg / Inspection

$6,093

What this shows 8 inspections over 6 years, averaging 4.5 violations per visit. That's $2,756 per inspection vs. the Manufacturing average of $6,093.

Enforcement detail

Violation Breakdown

26

Serious

72.2% of total

0

Willful

0.0% of total

2

Repeat

5.6% of total

8

Other-Than-Serious

22.2% of total

What this shows Serious violations involve hazards that could cause death or serious physical harm. Willful violations indicate intentional or knowing disregard of the law. Repeat violations are for hazards previously cited within the past 5 years.

Enforcement detail

Penalty Analysis

Initial Penalty Assessed

$43,700

Current Penalty Amount

$22,050

Penalty Reduction

49.5%

What this shows Penalties were reduced by $21,650 from the initial assessment of $43,700. Reductions may result from informal settlements, formal contests, or negotiated agreements with OSHA.

Industry Safety Context: Manufacturing

How Buchanan Metal Forming INC compares to the Manufacturing sector, which has 44,645 employers tracked by PlainWorker.

Metric Buchanan Metal Forming INC Industry Avg
Inspections 8 2.6
Violations 36 8.0
Total Penalty $22,050 $15,763
Avg Penalty per Inspection $2,756 $6,093

Nationwide Manufacturing peers with similar penalties or inspection counts

Two OSHA-record peer sets for Buchanan Metal Forming INC, both outside MI so the neighborhoods are not geographic containment.

Similar current OSHA penalty

Nearest same-sector employers by current assessed penalty ($22,050 here).

Similar OSHA inspection count

Same-sector employers with a comparable inspection history outside this state (8 inspections here).

Nearby & Similar Employers in Manufacturing

Showing 5 of 44644 other employers tracked in this sector.

Compare Buchanan Metal Forming INC vs Twin Oaks Industries, INC. side-by-side →

What to do with this record

Use Buchanan Metal Forming INC's enforcement history as one data point, not the whole picture.

  • A single employer's record can look unusual in isolation. Compare Buchanan Metal Forming INC against Twin Oaks Industries, INC., a similarly-sized employer in the same sector, before drawing conclusions. Compare side-by-side
  • See whether Buchanan Metal Forming INC's inspection and penalty record is typical for Manufacturing or an outlier against the sector's own average. View the Manufacturing sector
  • Before you accept a job or raise a safety concern, search any employer for its own OSHA inspection history the same way you found this one. Search employers

Figures reflect closed OSHA and WHD federal enforcement actions on record (2010–2026); not every workplace issue results in an inspection or investigation.

Frequently Asked Questions

Is Buchanan Metal Forming INC safe to work at?
Based on OSHA records, Buchanan Metal Forming INC's workplace safety record is concerning, with multiple serious compliance issues. The employer has 36 violations across 8 inspections, including 26 serious violations. Compared to Manufacturing industry peers, this is above average for penalties. Review the full inspection history below for details.
How many OSHA violations does Buchanan Metal Forming INC have?
Buchanan Metal Forming INC has 36 OSHA violations on record, including 26 serious, 0 willful, and 2 repeat violations. The total current penalty amount is $22,050.
How many OSHA inspections has Buchanan Metal Forming INC had?
Buchanan Metal Forming INC has had 8 OSHA inspections, with the first recorded on 2014-07-14 and the most recent on 2020-11-19. This averages 4.5 violations per inspection.
What is the total penalty amount for Buchanan Metal Forming INC?
Buchanan Metal Forming INC has been assessed $22,050 in current OSHA penalties, reduced from an initial assessment of $43,700 (a 49.5% reduction).
Does Buchanan Metal Forming INC have any serious or willful violations?
Yes. Buchanan Metal Forming INC has 26 serious violations, and 2 repeat violations. Serious violations involve hazards likely to cause death or serious physical harm. Willful violations indicate the employer intentionally or knowingly disregarded the law.
What industry does Buchanan Metal Forming INC operate in?
Buchanan Metal Forming INC operates in the Manufacturing sector (NAICS code 332111). This industry has 44,645 employers tracked by PlainWorker, with 115,492 total OSHA inspections and $703.72M in cumulative penalties.
Where does Buchanan Metal Forming INC rank nationally on OSHA penalties?
Among the 99,447 U.S. employers with a nonzero current OSHA penalty in PlainWorker's corpus, Buchanan Metal Forming INC ranks #15,620 (the top quarter of penalized employers nationally). The ordinal is a live COUNT of employers with a lower total_current_penalty; see the methodology page for the exact derivation.
How does Buchanan Metal Forming INC's safety record compare to industry average?
Buchanan Metal Forming INC's total OSHA penalty of $22,050 is above the Manufacturing industry average of $15,763 per employer (1.4x the average). The employer has 8 inspections compared to the industry average of 2.6 per employer. For a direct comparison, Sypris Technologies INC in Louisville, KY is a similar manufacturing employer with $22,050 in current penalties.
Data Sources & Methodology

Data as of 2026. Source: U.S. Department of Labor (OSHA, WHD).

Source: OSHA Enforcement Data

Inspection and violation records from the Occupational Safety and Health Administration (OSHA), U.S. Department of Labor, covering the period 2010–2026. Includes inspection dates, violation types (serious, willful, repeat, other-than-serious), and penalty amounts. Penalties shown are current assessed amounts and may differ from original citations due to settlement, contest, or reduction.

Source: Wage and Hour Division (WHD)

Compliance actions from the WHD, covering enforcement of the Fair Labor Standards Act (FLSA), including minimum wage, overtime, and child labor violations. Back wages represent amounts owed to affected employees as determined by WHD investigations.

Employer Matching

Employers are matched across OSHA and WHD datasets by name, state, and city. Employers included in PlainWorker have 2 or more OSHA inspections or $1,000+ in WHD back wages. Data is updated monthly from data.dol.gov.

Verify with OSHA establishment search →

Every figure on PlainWorker is rendered directly from official U.S. Department of Labor OSHA and Wage & Hour Division enforcement records, no number is typed in by an editor. This employer's ratios (penalty-per-violation, industry comparisons) are computed live from the 8 inspections on record. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of 2026.